PowerRay Camera Module Replacement

ID: 106661

Description:

Steps:

1. Remove the four protective parts on the back of the unit.
2. Check the position of the claws and be careful not to break any parts.

3. Remove all the following screws:
4. Red M2.5×6 (16 pieces)
5. 青 Ｍ2×5 (2本)

6. Remove the warning label and S/N label.
7. Remove the bottom exterior

8. Remove all screws that secure the airtight module to the housing
9. Red M2.5×12 (8 pieces)
10. Blue M2 x 5 (4 pieces)

11. Remove all screws from the airtight module
12. M2.5x8 (48 pieces)
13. Be careful not to cut the cables when removing the upper housing.

14. Remove all the screws that attach the camera module
15. M2x5 (8 Pieces)

16. Remove the screws circled in red. M2×5 (2 pieces)
17. Remove the heatsink indicated by the orange arrow.

18. Unlock the flexible cable connector (raise the black lock)
19. Pull the flexible cable straight out.
20. The ferrite core indicated by the orange arrow will be reused, so keep it.

21. Cut the white magnet cable (red circle position)
22. Remove the LED connector (blue circle position)
23. After confirming that the flexible cable, magnet cable, and LED cable have been removed, pull out the camera module.

24. Modules that have been waterproofed with sealant at the position indicated by the arrow, are defective products from the initial lot and must be replaced.

25. Insert the camera cable into the main unit from the arrow position (flexible cable, magnet cable, LED cable)
26. Check that the O-ring is not scratched, cut, or damaged, apply grease to it and fit it firmly into the groove.

27. Attach the silicone cover at the arrow position.
28. Be careful when using tweezers not to damage the cable.

29. Attach the camera module to the mount
30. Tighten diagonally a little at a time, tightening to a torque of 4.9 [cN・m].
31. Finally, tighten it one more time at 4.9 [cN・m]
32. Be careful not to pinch the O-ring or any debris when fixing.

33. Connect the LED cable connector

34. Insert the ferrite core that you removed earlier.
35. Remove the Kapton tape from the end of the cable.
36. Install the flexible cable
37. Be careful not to touch the terminals after removing the Kapton tape.
38. When fastening the connector tabs, make sure the cables are inserted parallel to each other.

39. Replace the double-sided tape on the back of the heat sink
40. Remove the release paper from the double-sided tape and secure it with M2 x 5 (2 pieces).

41. Peel off the coating of the magnetic cable on the main unit and insert the shrink tube.
42. Solder the cable on the main unit and the cable on the camera.
43. Fix the shrink tube with a heat gun

44. The LED lights up just like in the picture.
45. Startup sound is normal
46. All motors and cameras are functioning normally.

47. Check that both O-rings are free of scratches, damage, and dirt, and apply grease to them and align them with the grooves.
48. Close the upper module, being careful not to catch any cables or debris.

49. Place the plate on and tighten all 48 screws
50. M2.5 x 8 (48 pieces)
51. Tightening torque = 39 [cN・m]
52. When tightening, always tighten diagonally

53. Install the M2.5 x 12 (8) screws.
54. Insert translation here

55. Remove the silicone sealant
56. Remove the airtight bolt with a 3mm hexagonal wrench

57. Install the airtight test bolt in the place where the airtight bolt was removed.
58. Attach the hose and pump to the airtight test bolt
59. Pressurize to 140kPa, submerge in water, and check for no leaks for 3 minutes.

60. Remove the airtight test bolt
61. Wrap the O-ring and sealing tape around the airtight bolt that you just removed and install it.

62. Seal the installed airtight bolts with sealant.

63. Attach M2.5 x 6 (14 pieces)
64. Attach M2×5 (2 pieces)

65. Attach the four exterior parts
66. Attach the safety seal and S/N seal