Milwaukee 5262-21 Motor Housing Replacement

ID: 121902

Description: If you need to replace the motor housing in the...

Steps:

1. Remove the ten 19mm T20 Torx screws shown in red.

2. Remove the red Housing Assembly by lifting it up off of the tool.

3. Now the two 10mm T-10 screws shown in red can be removed.
4. Next, remove the two 10mm T-10 screws located on the other side of the tool shown in orange.

5. Using the metal spudger, remove each brush holder as shown in the images.

6. Remove the four 37mm T-20 screws shown in red. These screws attach the gear housing to the motor housing.

7. After removing the four screws, pull apart the the two sections.

8. Remove the four 12mm screws with a T-15 Torx screwdriver shown in red.
9. These screws hold the fan baffle in place.

10. Remove the fan baffle by pulling it out.

11. Pull the black wire(shown in the image) out of the trigger assembly.

12. Pull the white wire (shown in the image) out of the trigger assembly.

13. Using a metal spudger slide the black wire (shown in the image) out of the trigger assembly.

14. Using a metal spudger slide the yellow wire (shown in the image) out of the trigger assembly.

15. After disconnecting the wires, push the 120v Field Assembly out of the motor housing.
16. You may need to use a screwdriver to push the assembly from behind.

17. Once the assembly is loose, pull each half out of the housing.
18. Note the orientation of how the halves sit together in the housing before removal.

19. Remove the motor housing from the device.