Milwaukee 5262-21 Reduction Gear Assembly Replacement

ID: 122467

Description: This guide will show you how to take the tool...

Steps:

1. Remove the ten 19mm T20 Torx screws shown in red.

2. Remove the red Housing Assembly by lifting it up off of the tool.

3. Remove the two 10mm T-10 Torx screws that attach the top brush holders to the motor housing.
4. Remove the two 10mm T-10 Torx screws that attach the bottom brush holders to the motor housing.

5. Using a metal spudger, pry off each brush holder.

6. Remove the four 37mm T20 Torx screws shown in red.

7. Pull the front portion of the tool out from the motor housing.

8. Remove the two 11.5mm T10 Torx screws shown in red.

9. Pull the 120V armature assembly out of the diaphragm assembly.

10. Using a metal spudger, pry the diaphgram assembly out of the gear case.

11. Now that you have loosened the diaphragm, you can now pull it out of the gear case.

12. The diaphragm assembly will be lathered in grease. In order to move forward, you may want to give it a wipe down to remove any extra grease.
13. After removing some grease (if needed), remove the two 15mm T20 Torx screws shown in red.

14. Now pull the reduction gear assembly up and out of the diaphragm.