Bosch Pro Animal BSGL5ZOO2 Motor Replacement

ID: 163137

Description: In this guide, I'll show you how to replace the...

Steps:

  1. Disconnect the power plug from the mains.
  2. Remove the hose by pressing the two catches on the sides.
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  4. Remove residue bag G8.
  5. Remove HEPA high efficiency hygiene filter 579496 VZ154HFB
  6. Remove motor protection filter 578863 VZ01MSF
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  8. Use the spudger to lever the start button upwards from the front and remove it.
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  10. Loosen the 6 screws with the screwdriver.
  11. Remove front grip.
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  13. Lift the top of the housing from the handle side
  14. Remove the top of the housing towards the rear.
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  16. Remove motor cover towards the back.
  17. Carefully remove the circuit board from the guides of the cable drum.
  18. The motor is now accessible.
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  20. Attention: Unplug the device from the power outlet!!
  21. Removing the Motor
  22. Disconnect the cables / terminals from the motor.
  23. Dispose of the motor (scrap metal).
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  25. Insert the protective fleece the right way around and with the cutouts properly aligned.
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  27. Unpack the new motor.
  28. Checking the Fit of the Blower Seal
  29. Insert the rubber mounts into the round cutouts.
  30. Press the rubber mounts and the blower seal firmly into place.
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  32. Place and insert the motor with the rubber mount into the guide.
  33. "Check that the motor is seated properly in the mount and in the housing.
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  35. Guide the cables through the cutouts in the fleece.
  36. Firmly push the cables / spade connectors onto the terminals (there is no fixed assignment of the poles).
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  38. Release the rotary dial's board from the holder (pull back the clip).
  39. Place the control board on the fleece, in front of the guide rails.
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  41. Place the motor cables into the cable guide of the motor cover.
  42. Place the motor cables into the cable guide of the partition wall.
  43. Move the motor cover downwards in the guides.
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  45. Slide the control board into the guides.
  46. While doing so, make sure that the terminals of the cable reel are inserted cleanly into the rails of the control board.
  47. Check the correct seating of the circuit board."
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  49. Place the cover on.
  50. Clip the rotary dial's board into the holder.
  51. Snap the cover into the holders by pressing it downwards.
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  53. If you feel confident enough, you can test the vacuum cleaner for the first time now.
  54. Caution, if you are not sure which parts you can safely touch while they are under voltage, then skip this step and only test the device after it is fully assembled!
  55. Plug in the power plug.
  56. Press the On/Off switch.
  57. The motor should now work as usual.
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