Bissell ION Rechargeable Vacuums Lithium Ion battery pack schematic

ID: 132533

Description: Schematic and instructions for replacing...

Steps:

  1. Push the silver button to disconnect the dirt dish from the handheld vacuum.
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  2. Remove the four 4 .4cm screws using your P0 screwdriver head and screwdriver.
  3. Remove the Bissell sign to remove the two 4.4cm screws, using your P0 screwdriver head and screwdriver.
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  4. Using the metal spudger, insert and lift up to remove the frame from the body.
  5. Move along the line and repeat on the other side.
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  6. Remove the orange frame
  7. Remove the 3 screws on the right side of the vacuum.
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  8. With metal spudger remove the metal clip on both sides.
  9. Pull device apart using great force
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  10. Three wires lead to a female connector, probably for cell balancing, voltage sensing, etc. They are blue, yellow and white (the black wire in this schematic.)
  11. The batteries are 18650 Li-Ion, LG MG1: 2850 mAh, 10A 3.62v
  12. The inline fuse on the (+) positive lead is F16AH250VP
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  13. Detach old battery pack (photo 1) from circuit board. My power leads were crimped, and easily de-crimped with a needle nose pliers.
  14. Gently pry 3-wire female plug from circuit board.
  15. Disassemble/desolder old pack. Loose assemble the new batteries. I used the old holding bracket (photo 2) and wires.
  16. Solder batteries together according to schematic (photo 3.) Wrap completed pack in shrink wrap or electrical tape.
  17. Connect (+) and (-) leads with crimps, solder, or small wire nuts. I used wire nuts.
  18. Reconnect 3-wire plug to circuit board.
  19. Place battery pack in handle location, and reassemble vacuum.
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